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Sun Volt Solar

earth, the final frontier

Clean Energy, Clean Environment

We are at a cross roads in human history, we can choose to continue on as we have been, or we can make a change to improve our future and quite possibly the future for several generations to come. We are here to promote energy independence, a better environment, a secure future and a higher return on investment for your hard earned dollar. It is what I believe in, it is why I am in the solar business.

Solar Green Houses

06 Dec 08 | Solar Electric, Technology, solar thermal

So what you say, all green houses use solar energy.  True enough, but where I live, in the Northeastern US, the growing season is about 6-7 months.  The rest of the year, produce is trucked in from down the Southern US or South America.

What if we could extend the growing season to 10 months?  This would really help out the farmers, who can make more money.  It would help simulate the local economy.  It would reduce the embodied energy in our food.  In all likely hood, the local fresh produce would taste better.  Remember taste?  When was the last time you had a really good hot house tomato grown 1,000 miles away.  How about that fresh local corn?  Why have we settled for bland mass produced vegetables?

There are two main problems with this scenario:

  1. In the Northeast, the cold arrives toward the end of September and does not depart until around May or so.
  2. Coincidental with the cold weather, the amount of sunlight decreases shortening the available energy for plants to convert to the produce we want.

For the first part, the greenhouses can be heated.  Conventional heating systems would waste an inordinate amount of fossil fuel, thus contributing to the problem.  Using an array of solar collectors connected to an insulated underground drainback/storage tank would work nicely.  If the system where designed correctly, it could conceivably extend the growing season into the middle to end of November.  There should be enough solar resource to start the growing season around the middle of February.   Additionally, cold weather/frost tolerant crops, such as broccoli, spinach, lettuce, cauliflower, brussel sprouts, carrots, onions, turnips, beets, et. al. could likely be grown over the winter time, as long as the soil and roots do not freeze.

Then there is the issue of light.  All plants rely on Photosynthesis to convert the sun’s energy into vegetable matter.  Through a process called “Carbon Fixation” plants take in CO2 and H2O (water), using photons (light energy from the sun), create complex sugars which are used as energy for the plants to grow.  By this process, they also release O2 (Oxygen) into the atmosphere, which we need to live and breath.   According to this chart, Plants need specific wavelengths of light to thrive:

Plants required light wavelengths

Plants required light wavelengths

Plants need specific wavelengths of light. If you shine a green light on a plant, it will shrivel up and die. They thrive, however, in the deep blue (430-460 nm) and deep red (630-665nm) regions.  To that end, LED grow lights are becoming all the rage among hydroponics growers.

Therefore, I have been working on a prototype design for a PV power LED grow light.  Something that can be used on grid with a power supply, or off grid with a Photovoltiac panel.  So far, my small panel works quite well, I am growing some spinach with it in my basement.  What is really cool, under the grow light, the plant’s leaves look black or dark gray.  That means that it is absorbing all of the light from the LED’s and not reflecting any of it back.

This light is a bunch of 5mm LEDs wired in series.  It is designed to work on a 12 volt system.  It covers about 1 square foot of growing area and uses 12 watts of power.  It cost $125.00 to prototype (or $1.15 per square inch), although production costs would come down considerably if it were mass produced.

I am currently working on a high powered design that will cover 5-6 square feet of growing area.  It will use 88 watts of power and cost $398.00 to prototype, or about $0.49 per square inch.   Again, costs would come down considerably on a production run.

Larger arrays of these lights would cost even less per square inch as economies of scale takes effect.

There are some advantages to LED’s over conventional grow lights:

  1. LED’s are much more efficient, producing less heat (thus less wasted energy) than conventional grow lights.
  2. Long life.  My prototype LED lights are rated for >90,000 hours.  Using a LED grow light for 12-16 hours per day, that translates to 17 years.  If they are used for supplemental growth (e.g. 8 hours per day for half the year) then the life span would be about 60 years.
  3. It is generally though that LED’s are about 4 times as efficient as High Pressure Sodium (HPS) lights, so a 90-100 watt LED light could replace a 400 watt HPS light.
  4. Light can be tailored to plants or desired outcomes.  Most experiments show adding more blue light (430-450nm) increases vegetative growth.  Adding more red light increase flowering. Other wavelengths can be added depending on the plants needs.

The question is this; will this technology become economical in the future for ordinary growers to use?  Growing food locally would certainly cut down on the transportation costs and the associated polution of long distance farming.

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06 Dec 08 | Solar Electric, Technology, solar thermal
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Reader's Comments

  1. Soluna_668 | March 17th, 2009 at 2:31 pm

    I am very interested in your LED Grow Light project and have been thinking of both usage and market ideas for these larger panels. I am also interested in adding either switches or potentiometers to vary the amount of red light emitted. What do you think about that?

  2. Paul | March 17th, 2009 at 7:52 pm

    I have been working on a number of aspects for this project. Currently I am testing a LED driver (needed to ensure the LED’s don’t self destruct) for a 48 volt battery system. I have a few issues to work out, mainly heat dissipation of the driver IC, and design of a better circuit board, perhaps and integrated MCPCB (metal core printed circuit board) that contains both the LEDs and the driver circuit. That will make building a grow light modular. I am also working on a dimmer section. Stay tuned, as this project gets further along, I’ll post and update.

  3. Tom | May 14th, 2009 at 12:40 pm

    I work for an aluminum anodizer and we make solar reflectors. We have a patent pending reflector that can reflect 90 to 95% total wavelength reflectance of solar light and is also extremely weather resistant. You can buy them in quantity and cut them (or we can) and shape them anyway you want to increase efficiency of your light source. I am interested and can also develop specifically to your needs. Let me know.



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